So this post and a few on some other forums have sufficiently scared the hell out of me. One of the first jobs I did when I bought this thing was to change all four ball joints, but now I'm concerned that even the new parts might not hold up. I went with Moog parts because of their reputation...
I just went through this! I'm the idiot that routed the harness incorrectly though... only found it after checking the crank position sensor when it wouldn't start. I had it die on the freeway too. Lots of fun diagnosing this one since it would occasionally start and run for a bit. I guess...
PMed you the link to that transfer case wiring mod.
I bought moog LBJs for mine and tossed the old ones in my trail box. I still need to pick up another new set, but at least I have the old ones to get me by.
I thought about the VSC kill switch mod as well, but I personally don't see a need...
Looks like you have a good handle on your project already! It's in good shape and you have a nice list of planned mods and maintenance.
You may also want to consider the following:
Lower ball joints
These are prone to failure on these vehicles. Luckily, the lowers are bolted in place, so you...
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